激光加工技术在航空发动机叶片制造中的应用研究

刘浩东, 陈长军, 李崇桂, 杨庆峰, 王东生

装备环境工程 ›› 2026, Vol. 23 ›› Issue (2) : 61-71.

PDF(10837 KB)
PDF(10837 KB)
装备环境工程 ›› 2026, Vol. 23 ›› Issue (2) : 61-71. DOI: 10.7643/ issn.1672-9242.2026.02.008
航空航天装备

激光加工技术在航空发动机叶片制造中的应用研究

  • 刘浩东1, 陈长军2, 李崇桂3, 杨庆峰1, 王东生4
作者信息 +

Application of Laser Machining Technology in the Manufacturing of Aero Engine Blades

  • LIU Haodong1, CHEN Changjun2, LI Chonggui3, YANG Qingfeng1, WANG Dongsheng4
Author information +
文章历史 +

摘要

从激光制孔、激光增材制造、激光冲击等方向,系统综述了激光加工技术在航空发动机制造领域的研究现状。首先评述了激光制孔技术在航空发动机叶片制造中的应用,并指出所面临的深孔加工的精度和一致性问题、带热障涂层叶片的加工过程材料兼容性等问题;其次评述了激光增材技术在航空发动机叶片制造与修复领域的应用,并指出未来多材料集成制造和智能闭环系统等应是重点发展的方向;再次评述了激光冲击强化技术在航空发动机叶片制造中的应用,并指出双面同步激光冲击强化、实时矫形激光冲击强化和变脉冲激光冲击强化等应是将来重点发展的方向。最后对未来研究方向进行了展望,指出构建集“激光增材成形-激光精密制孔-激光冲击强化”于一体的智能化制造单元,并依托数字孪生技术贯穿设计、制造与性能预测的全生命周期,将是未来的发展方向。

Abstract

The work aims to systematically review the research status of laser machining technology in the field of aero engine manufacturing from the aspects of laser drilling, laser additive manufacturing and laser shock processing. Firstly, the application of laser drilling technology in the manufacturing of aero engine blades was reviewed, and challenges such as precision and consistency in deep-hole machining, as well as material compatibility issues during the processing of blades with thermal barrier coatings, were highlighted. Secondly, the application of laser additive technology in the manufacturing and repair of aero engine blades was discussed, with an emphasis on the future need to focus on multi-material integrated manufacturing and intelligent closed-loop systems. Thirdly, the application of laser shock peening technology in aero engine blade manufacturing was reviewed, and future development directions such as dual-sided synchronous laser shock peening, real-time shape correction laser shock peening, and variable pulse laser shock peening were proposed. Finally, future research directions were outlined, pointing out that the development of an intelligent manufacturing unit integrating “laser additive forming-laser precision drilling-laser shock peening” supported by digital twin technology throughout the entire lifecycle of design, manufacturing, and performance prediction, would be the way forward.

关键词

航空发动机叶片 / 激光加工 / 激光制孔 / 激光增材制造 / 激光冲击强化

Key words

aero engine blade / laser machining / laser drilling / laser additive manufacturing / laser shock peening

引用本文

导出引用
刘浩东, 陈长军, 李崇桂, 杨庆峰, 王东生. 激光加工技术在航空发动机叶片制造中的应用研究[J]. 装备环境工程. 2026, 23(2): 61-71 https://doi.org/10.7643/ issn.1672-9242.2026.02.008
LIU Haodong, CHEN Changjun, LI Chonggui, YANG Qingfeng, WANG Dongsheng. Application of Laser Machining Technology in the Manufacturing of Aero Engine Blades[J]. Equipment Environmental Engineering. 2026, 23(2): 61-71 https://doi.org/10.7643/ issn.1672-9242.2026.02.008
中图分类号: V263.1+3   

参考文献

[1] 夏凯龙, 葛超, 王秋童, 等. 涡轮叶片冷却气膜孔及涂层缺陷检测技术研究进展[J]. 航空制造技术, 2022, 65(13): 92-104.
XIA K L, GE C, WANG Q T, et al.Research Progress on Detection Technology for Film Cooling Holes and Coating Defects of Turbine Blades[J]. Aeronautical Manufacturing Technology, 2022, 65(13): 92-104.
[2] 严骅. 航空发动机叶片气膜孔电火花加工的电极补偿技术研究[D]. 哈尔滨: 哈尔滨工业大学, 2015.
YAN H.Research on Electrode Compensation Technology of Air Film Cooling Holes on an Aeroengine Blade in Edm[D]. Harbin: Harbin Institute of Technology, 2015.
[3] TAKEISHI K, KREWINKEL R.Advanced Gas Turbine Cooling for the Carbon-Neutral Era[J]. International Journal of Turbomachinery, Propulsion and Power, 2023, 8(3): 19.
[4] 王富强, 张志强. 涡轮冷却叶片气膜孔加工方法研究[C]//第16届全国特种加工学术会议论文集. 厦门: 中国机械工程学会, 2015.
WANG F Q, ZHANG Z Q.Research on the Machining Method of Air Film Holes in Turbine Cooling Blades[C]//Proceedings of the 16th National Conference on Special Machining. Xiamen: Chinese Mechanical Engineering Society, 2015.
[5] 蒋麒, 徐家乐, 徐洁洁, 等. 金属材料超快激光制孔研究进展[J]. 电加工与模具, 2023(5): 1-13.
JIANG Q, XU J L, XU J J, et al.Research Progress on Ultrafast Laser Drilling of Metallic Materials[J]. Electromachining & Mould, 2023(5): 1-13.
[6] 陶俊. 激光打孔工艺及背伤保护实验研究[D]. 宁波: 中国科学院大学(中国科学院宁波材料技术与工程研究所), 2017.
TAO J.The Experimental Studies on Laser Drilling and Back Strike Protection[D]. Ningbo: Ningbo Institute of Material Technology, Chinese Academy of Sciences, 2017.
[7] 潘志福, 傅军英, 张明岐. 电液束加工特性及小孔形貌控制技术研究[J]. 航空制造技术, 2020, 63(4): 14-20.
PAN Z F, FU J Y, ZHANG M Q.Study on Characteristics of Electro Stream Machining and Controlling Technology of Hole Morphology[J]. Aeronautical Manufacturing Technology, 2020, 63(4): 14-20.
[8] CHEN X L, LIU X B.Short Pulsed Laser Machining: How Short Is Short Enough?[J]. Journal of Laser Applications, 1999, 11(6): 268-272.
[9] DRUFFNER C, DOSSER L, ROQUEMORE W, et al.Picosecond Laser Machining of Shaped Holes in Thermal Barrier Coated Turbine Blades[C]//Proceedings of ICALEO 2009: 28th International Congress on Laser Materials Processing, Laser Microprocessing and Nanomanufacturing. Orlando: Laser Institute of America, 2009.
[10] CHICHKOV B N, MOMMA C, NOLTE S, et al.Femtosecond, Picosecond and Nanosecond Laser Ablation of Solids[J]. Applied Physics A, 1996, 63(2): 109-115.
[11] HERRMANN T, KLIMT B, SIEGEL F.Micromachining with Picosecond Laser Pulses[J]. Industrial Laser Solutions for Manufacturing, 2004(10): 34-43.
[12] UCHTMANN H, FRIEDRICHS M, KELBASSA I.Drilling of Cooling Holes by Using High Power Ultrashort Pulsed Laser Radiation[C]//ICALEO 2014: 33nd International Congress on Laser Materials Processing, Laser Microprocessing and Nanomanufacturing. San Diego: Laser Institute of America, 2014: 688-692.
[13] 张晓兵. 激光加工涡轮叶片气膜孔的现状及发展趋势[J]. 应用激光, 2002, 22(2): 227-229.
ZHANG X B.The Present State and Perspective of Laser Drilling Technology in T’urbine Blades[J]. Applied Laser, 2002, 22(2): 227-229.
[14] 张晓兵, 孙瑞峰. 二次法激光加工小孔技术[J]. 航空学报, 2014, 35(3): 894-901.
ZHANG X B, SUN R F.Sequential Laser Drilling Technology[J]. Acta Aeronautica et Astronautica Sinica, 2014, 35(3): 894-901.
[15] MARIMUTHU S, ANTAR M, DUNLEAVEY J, et al.An Experimental Study on Quasi-CW Fibre Laser Drilling of Nickel Superalloy[J]. Optics & Laser Technology, 2017, 94: 119-127.
[16] MORAR N I, ROY R, MEHNEN J, et al.Investigation of Recast and Crack Formation in Laser Trepanning Drilling of CMSX-4 Angled Holes[J]. The International Journal of Advanced Manufacturing Technology, 2018, 95(9): 4059-4070.
[17] 孙珅, 李伟剑, 桓恒. 单晶材料皮秒激光旋切制孔热过程影响研究[J]. 电加工与模具, 2017(6): 35-38.
SUN S, LI W J, HUAN H.Heat Process Analysis on Picosecond Laser Percussion Drilling of Single Crystal Material[J]. Electromachining & Mould, 2017(6): 35-38.
[18] 张朝楚, 熊新红, 戴彭丹, 等. 飞秒激光工艺参数对合金DD6气膜孔加工的影响[J]. 半导体光电, 2018, 39(3): 440-443.
ZHANG C C, XIONG X H, DAI P D, et al.Effect of Parameters on the Femtosecond Laser Process of Cooling Holes in Superalloy DD6[J]. Semiconductor Optoelectronics, 2018, 39(3): 440-443.
[19] 杨薇. 飞秒激光加工镍基高温合金微孔试验研究[J]. 电加工与模具, 2021(4): 56-60.
YANG W.Experimental Study on Femtosecond Laser Micro Hole Machining of Nickel-Based Superalloy[J]. Electromachining & Mould, 2021(4): 56-60.
[20] 张修瑞, 李怀学, 黄锐. 纳秒脉冲激光制孔孔壁热应力数值模拟研究[J]. 航空制造技术, 2016, 59(9): 74-78.
ZHANG X R, LI H X, HUANG R.Numerical Simulation of Thermal Stress in Hole-Wall Fabricated by Nano-Pulse Laser Drilling[J]. Aeronautical Manufacturing Technology, 2016, 59(9): 74-78.
[21] 孙瑞峰, 张晓兵, 曹文斌, 等. 带热障涂层镍基单晶高温合金的激光制孔研究[J]. 稀有金属材料与工程, 2014, 43(5): 1193-1198.
SUN R F, ZHANG X B, CAO W B, et al.Laser Drilling of Ni-Base Single-Crystal Superalloy through Thermal Barrier Coatings[J]. Rare Metal Materials and Engineering, 2014, 43(5): 1193-1198.
[22] 梁蕾蕾, 郭嘉盛, 叶云霞. 激光制孔对热障涂层热震失效的影响分析[J]. 电加工与模具, 2023(4): 46-50.
LIANG L L, GUO J S, YE Y X.Effect Analysis of Laser Drilling on Thermal Shock Failure of Thermal Barrier Coating[J]. Electromachining & Mould, 2023(4): 46-50.
[23] 张学谦, 邢松龄, 刘磊, 等. 带热障涂层的高温合金飞秒激光旋切打孔[J]. 中国激光, 2017, 44(1): 0102013.
ZHANG X Q, XING S L, LIU L, et al.Trepanning of Supper-Alloy with Thermal Barrier Coating Using Femtosecond Laser[J]. Chinese Journal of Lasers, 2017, 44(1): 0102013.
[24] 杨诗瑞, 张亮, 蔺晓超, 等. 飞秒激光加工气膜孔的热障涂层表面残余应力研究[J]. 应用激光, 2023, 43(10): 97-104.
YANG S R, ZHANG L, LIN X C, et al.Study of Residual Stress on the Surface of Thermal Barrier Coatings of Cooling Holes Processed by Femtosecond Laser[J]. Applied Laser, 2023, 43(10): 97-104.
[25] BERNSTEIN J A, BRAVATO A, EALY B, et al.Fabrication and Analysis of Porous Superalloys for Turbine Components Using Laser Additive Manufacturing[C]//Proceedings of 49th AIAA/ASME/SAE/ASEE Joint Propulsion Conference. San Jose: AIAA, 2013.
[26] 张安峰, 李涤尘, 梁少端, 等. 高性能金属零件激光增材制造技术研究进展[J]. 航空制造技术, 2016, 59(22): 16-22.
ZHANG A F, LI D C, LIANG S D, et al.Development of Laser Additive Manufacturing of High-Performance Metal Parts[J]. Aeronautical Manufacturing Technology, 2016, 59(22): 16-22.
[27] 陶云亚, 薛伟鹏, 唐洪飞, 等. 激光增材制造技术在涡轮叶片中的应用[J]. 燃气涡轮试验与研究, 2016, 29(6): 44-50.
TAO Y Y, XUE W P, TANG H F, et al.Application of Laser Additive Manufacturing Technology in Turbine Blade and Vane[J]. Gas Turbine Experiment and Research, 2016, 29(6): 44-50.
[28] 徐进军, 张浩, 高德晰, 等. 军用飞机金属零件激光增材修复技术的研究进展[J]. 航空材料学报, 2023, 43(1): 39-50.
XU J J, ZHANG H, GAO D X, et al.Research Progress of Laser Additive Repair Technology for Military Aircraft Metal Parts[J]. Journal of Aeronautical Materials, 2023, 43(1): 39-50.
[29] TANG Y T, PANWISAWAS C, GHOUSSOUB J N, et al.Alloys-by-Design: Application to New Superalloys for Additive Manufacturing[J]. Acta Materialia, 2021, 202: 417-436.
[30] MURRAY S P, PUSCH K M, POLONSKY A T, et al.A Defect-Resistant Co-Ni Superalloy for 3D Printing[J]. Nature Communications, 2020, 11: 4975.
[31] 郭双全, 黄小卫, 何勇, 等. 数值模拟在单晶涡轮叶片激光增材中的应用[J]. 航空维修与工程, 2018(6): 58-60.
GUO S Q, HUANG X W, HE Y, et al.Application of Numerical Simulation in Laser Additive Material about Single Crystal Turbine Blade[J]. Aviation Maintenance & Engineering, 2018(6): 58-60.
[32] 王茂松, 杜宇雷. 增材制造钛铝合金研究进展[J]. 航空学报, 2021, 42(7): 1-24.
WANG M S, DU Y L.Research Progress of Additive Manufacturing of TiAl Alloys[J]. Acta Aeronautica et Astronautica Sinica, 2021, 42(7): 1-24.
[33] 王江, 曹庭玮, 陈超越, 等. 激光增材制造钛铝系金属间化合物的研究现状[J]. 航空制造技术, 2022, 65(17): 14-32.
WANG J, CAO T W, CHEN C Y, et al.Research Status of Laser Additive Manufacturing of Titanium-Aluminum Intermetallic Compounds[J]. Aeronautical Manufacturing Technology, 2022, 65(17): 14-32.
[34] 万宏远, 刘壮壮, 韩泉泉, 等. 激光增材制造高温合金抗开裂行为研究进展[J]. 航空科学技术, 2022, 33(9): 26-42.
WAN H Y, LIU Z Z, HAN Q Q, et al.Laser Additive Manufacturing of Cracking-Resistant Superalloys[J]. Aeronautical Science & Technology, 2022, 33(9): 26-42.
[35] LIU Z C, JIANG Q H, LI T, et al.Environmental Benefits of Remanufacturing: A Case Study of Cylinder Heads Remanufactured through Laser Cladding[J]. Journal of Cleaner Production, 2016, 133: 1027-1033.
[36] ROTTWINKEL B, NÖLKE C, KAIERLE S, et al. Crack Repair of Single Crystal Turbine Blades Using Laser Cladding Technology[J]. Procedia CIRP, 2014, 22: 263-267.
[37] ROTTWINKEL B, SCHWEITZER L, NOELKE C, et al.Challenges for Single-Crystal (SX) Crack Cladding[J]. Physics Procedia, 2014, 56: 301-308.
[38] 张鹏程, 刘瑾, 杨海马, 等. 航空发动机损伤叶片的激光交叠式三维重建[J]. 激光与光电子学进展, 2020, 57(16): 161504.
ZHANG P C, LIU J, YANG H M, et al.Laser Overlapping Three-Dimensional Reconstruction of Damaged Aero Engine Blade[J]. Laser & Optoelectronics Progress, 2020, 57(16): 161504.
[39] 徐杰, 周金宇, 任维彬, 等. Inconel 718覆层工艺用于K418叶片激光再制造立体成形[J]. 激光与光电子学进展, 2020, 57(3): 031401.
XU J, ZHOU J Y, REN W B, et al.Inconel 718 Coating Process for Laser Remanufacturing Three-Dimensional Forming of K418 Blades[J]. Laser & Optoelectronics Progress, 2020, 57(3): 031401.
[40] 李秋歌, 林鑫, 王杏华, 等. 激光增材修复K465高温合金裂纹控制研究[J]. 稀有金属材料与工程, 2017, 46(4): 955-960.
LI Q G, LIN X, WANG X H, et al.Research on the Cracking Control of Laser Additive Repaired K465 Superalloy[J]. Rare Metal Materials and Engineering, 2017, 46(4): 955-960.
[41] 乔红超, 赵吉宾, 陆莹. 激光诱导冲击波应用技术研究现状[J]. 表面技术, 2016, 45(1): 1-6.
QIAO H C, ZHAO J B, LU Y.Current Status of Laser-Induced Shock Wave Application Technology[J]. Surface Technology, 2016, 45(1): 1-6.
[42] 何佳琪, 乔红超, 张楠楠, 等. 激光冲击强化对镍基单晶高温合金SRR99组织及性能的影响[J]. 表面技术, 2024, 53(7): 146-155.
HE J Q, QIAO H C, ZHANG N N, et al.Effect of Laser Shock Peening on Microstructure and Properties of Nickel-Based Single Crystal Superalloy SRR99[J]. Surface Technology, 2024, 53(7): 146-155.
[43] 梁春华. 航空发动机风扇/压气机叶片激光冲击强化技术的发展与应用[J]. 航空制造技术, 2012, 55(S2): 46-49.
LIANG C H.Development and Application of Laser Shock Peening Technology in Aeroengine Fan and Compressor Blade[J]. Aeronautical Manufacturing Technology, 2012, 55(S2): 46-49.
[44] 周磊, 李应红, 汪诚, 等. 航空发动机叶片激光冲击强化技术的研究[J]. 控制工程, 2007, 14(S2): 174-175.
ZHOU L, LI Y H, WANG C, et al.Research of Aero-Engine Fan Blades by Laser Shock Processing[J]. Control Engineering of China, 2007, 14(S2): 174-175.
[45] 李应红, 何卫锋, 周留成. 激光冲击复合强化机理及在航空发动机部件上的应用研究[J]. 中国科学: 技术科学, 2015, 45(1): 1-8.
LI Y H, HE W F, ZHOU L C.The Strengthening Mechanism of Laser Shock Processing and Its Application on the Aero-Engine Components[J]. Scientia Sinica Technologica, 2015, 45(1): 1-8.
[46] 何卫锋, 李应红, 李伟, 等. 激光冲击强化提高压气机叶片疲劳性能研究[J]. 航空动力学报, 2011, 26(7): 1551-1556.
HE W F, LI Y H, LI W, et al.Laser Shock Peening on Vibration Fatigue Behavior of Compressor Blade[J]. Journal of Aerospace Power, 2011, 26(7): 1551-1556.
[47] 邹世坤, 曹子文, 杨贺来. 激光冲击处理发动机叶片的固有频率测试[J]. 中国机械工程, 2010, 21(6): 648-651.
ZOU S K, CAO Z W, YANG H L.Natural Frequency Test of Turbine Blades in Laser Shock Processing[J]. China Mechanical Engineering, 2010, 21(6): 648-651.
[48] 王国明, 孙胃涛, 赵新学. 激光冲击航空发动机叶片强化点位置法线方向的研究[J]. 机电工程技术, 2021, 50(12): 75-78.
WANG G M, SUN W T, ZHAO X X.Study on the Normal Direction of Laser Shock Aeroengine Blade Strengthening Point[J]. Mechanical & Electrical Engineering Technology, 2021, 50(12): 75-78.
[49] 任志强, 李鸿, 何卫锋, 等. 发动机1Cr11Ni2W2MoV叶片激光冲击强化的应用研究[J]. 失效分析与预防, 2013, 8(3): 156-160.
REN Z Q, LI H, HE W F, et al.Effect of Laser Shock Peening on 1Cr11Ni2W2MoV Engine Blades[J]. Failure Analysis and Prevention, 2013, 8(3): 156-160.
[50] 沈晓骏, 汪诚, 安志斌, 等. 斜激光冲击对航空发动机风扇轴弯曲疲劳性能的影响[J]. 红外与激光工程, 2015, 44(12): 3548-3553.
SHEN X J, WANG C, AN Z B, et al.Effects of Oblique Laser Shock Processing on Rotary Bending Fatigue of Aero-Engine Fan Shaft[J]. Infrared and Laser Engineering, 2015, 44(12): 3548-3553.
[51] 王冬宇, 胡永祥, 姚振强. 薄壁结构双侧异步激光喷丸强化试验研究[J]. 航空制造技术, 2017, 60(8): 59-63.
WANG D Y, HU Y X, YAO Z Q.Experimental Investigation of Double-Side Laser Peening of Thin-Wall Parts with Alternate Side Laser Scanning[J]. Aeronautical Manufacturing Technology, 2017, 60(8): 59-63.
[52] PETERS M, KUMPFERT J, WARD C H, et al.Titanium Alloys for Aerospace Applications[J]. Advanced Engineering Materials, 2003, 5(6): 419-427.
[53] CUI C X, HU B M, ZHAO L C, et al.Titanium Alloy Production Technology, Market Prospects and Industry Development[J]. Materials & Design, 2011, 32(3): 1684-1691.
[54] 金和喜, 魏克湘, 李建明, 等. 航空用钛合金研究进展[J]. 中国有色金属学报, 2015, 25(2): 280-292.
JIN H X, WEI K X, LI J M, et al.Research Development of Titanium Alloy in Aerospace Industry[J]. The Chinese Journal of Nonferrous Metals, 2015, 25(2): 280-292.
[55] 韩培培, 焦清洋, 赵栋, 等. 激光冲击强化对TA15钛合金小孔结构残余应力和疲劳性能的影响[J]. 热加工工艺, 2023, 52(14): 76-79.
HAN P P, JIAO Q Y, ZHAO D, et al.Effect of Laser Shock Peening on Residual Stress and Fatigue Property of TA15 Titanium Alloy with Hole[J]. Hot Working Technology, 2023, 52(14): 76-79.
[56] 聂祥樊, 龙霓东, 刘海雷, 等. 激光冲击强化对TC17表面硬度的影响[J]. 机械设计与制造, 2012(1): 198-200.
NIE X F, LONG N D, LIU H L, et al.Effect of Laser Shock Peening on Surface Hardness of TC17 Titanium Alloy[J]. Machinery Design & Manufacture, 2012(1): 198-200.
[57] 聂祥樊, 何卫锋, 王学德, 等. 激光冲击强化对TC17钛合金微观组织和力学性能的影响[J]. 稀有金属材料与工程, 2014, 43(7): 1691-1696.
NIE X F, HE W F, WANG X D, et al.Effects of Laser Shock Peening on Microstructure and Mechanical Propertiesof TC17 Titanium Alloy[J]. Rare Metal Materials and Engineering, 2014, 43(7): 1691-1696.
[58] 刘亮, 聂祥樊, 胡仁高, 等. 激光冲击强化对TC17钛合金模拟叶片疲劳极限的影响[J]. 燃气涡轮试验与研究, 2019, 32(4): 48-52.
LIU L, NIE X F, HU R G, et al.The Effects of Laser Shock Processing on the Fatigue Limit of TC17 Alloy Simulated Blades[J]. Gas Turbine Experiment and Research, 2019, 32(4): 48-52.
[59] 孙汝剑, 孟祥峰, 姜盎然, 等. 钛合金叶片模拟件激光冲击诱导层裂行为研究[J]. 航空制造技术, 2023, 66(20): 80-85.
SUN R J, MENG X F, JIANG A R, et al.Laser Shock Peening Induced Spalling in Titanium Alloy Blade Simulators[J]. Aeronautical Manufacturing Technology, 2023, 66(20): 80-85.
[60] 汤洋, 廖一凡, 李斯魏, 等. TC4钛合金叶片双面同时激光斜冲击强化研究[J]. 机械工程与自动化, 2024, 53(3): 103-104.
TANG Y, LIAO Y F, LI S W, et al.Study of Double-Sided Simultaneous Laser Oblique Shock Peening Strengthening of TC4 Titanium Alloy Blades[J]. Mechanical Engineering & Automation, 2024, 53(3): 103-104.

基金

山东省自然科学基金面上项目(ZR2022ME217)

PDF(10837 KB)

Accesses

Citation

Detail

段落导航
相关文章

/